Author Topic: Have you ever encountered a ballast explosion, smoke or other failures?  (Read 31944 times)
tigerelectronics
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Long live fluorescent!


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Re: Have you ever encountered a ballast explosion, smoke or other failures? « Reply #45 on: October 30, 2025, 03:52:42 PM » Author: tigerelectronics
Oh yes! I've had some very exciting failures for sure in my days! Ballasts overheating and catching fire due to severe EOL situations with severely elevated mains voltage, capacitor explosions, and other fun stuff!

I guess the most spectacular fail I've had in my own personal collection is 3 shorted Philips ballasts from 1958, the fluorescent tubes literally exploded, that was extremely impressive! But not in a good way....
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Fluorescent tube hoarder :P

HomeBrewLamps
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Re: Have you ever encountered a ballast explosion, smoke or other failures? « Reply #46 on: October 31, 2025, 10:27:37 AM » Author: HomeBrewLamps


Back when i was a child a capacitor failed on a ballast for a 250 watt mercury lamp and it smelled up the whole house.


Parents were not amused.
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Ash
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Re: Have you ever encountered a ballast explosion, smoke or other failures? « Reply #47 on: October 31, 2025, 02:03:59 PM » Author: Ash
Back when i was in high school a capacitor smoked up some offices with thick sticky smoke. People were looking into computers and network cabinets, completely ignoring the FL fitting on the ceiling from which smoke was visibly emerging

The capacitor was dry film type in plastic case, made in the 80s. lasted about 20 years. It was completely melted, when the janitor opened the fitting the melted plastic was stretching like chewing gum from the capacitor remains (still attached in the fitting on the ceiling) to the puddle of melted plastic that formed on the inside of the gear cover

The capacitor is wired straight across the 230V line for power factor correction, so it does not affect the operation of the lamps. Without it the 2x40W fitting pulls 0.86 line A, with it about 0.5A

In a later talk with the janitor (who worked here since the construction of the school) he told that exploding capacitors were a common occurence whenever lights were turned on back in the 1st year or so, and in many rooms he cut the capacitor out of the circuit, but not in those offices

I have since found many fittings in which the capacitors were melted in a similar way, the oldest from 1980 (as old as plastic film capacitors in plastic case go) and latest from 2010's
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