Author Topic: Rapid end blackening in T5 fluorescent  (Read 2321 times)
LightsAreBright27
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Rapid end blackening in T5 fluorescent « on: September 24, 2025, 11:46:24 AM » Author: LightsAreBright27
When I was testing my F6T5s and F4T5 lamps, I only ran them for 5 seconds. But in that short time, some of the brand new philips lamps got wear marks, as though they have been running for months. I used a philips electronic 4-6w heated cathode ballast.

This isn't mercury condensation. Usually for me, when running T5s for a short duration, the blackening is mercury condensation, which dissappears after a few minutes. But in these philips tubes, I have left them for a day, and they still have the blackening.

What is causing this, and is there a way to remove these marks? I am really disappointed to see brand new lamps getting wear marks so easily.

Below are images of the marks on a philips G4T5 and philips F6T5/BL
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tigerelectronics
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Re: Rapid end blackening in T5 fluorescent « Reply #1 on: November 22, 2025, 01:05:24 AM » Author: tigerelectronics
It looks like heat marks, more than wear marks. Maybe that ballast you have overdrives the tubes severely? Or the cathode heating is too severely intense, causing severe heat in the cathodes, which can cause blackening on the phosphor itself within minutes.

I've done experiments with severe overdrive on larger T8 tubes and severe end blackening can happen within 10 minutes at twice the rated power. It looks like the tubes I've tested with have been running for years and years even though they haven't!
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Re: Rapid end blackening in T5 fluorescent « Reply #2 on: November 22, 2025, 03:10:17 AM » Author: Ash
For something that appeared in seconds but then does not continue growing, i would guess some foreign substance on the electrode, which then either is flash-evaporated, or (if it is a dust of some form) deposited from it electrostatically when power is applied. I have no explanation what it might be and from where it got there

What i do wonder is - In FL tube manufacturing, the cathodes are heated quite brightly for emitter activation, and tubes are tested for having vacuum by lighting up for a second - and i guess there is nothing more than applying high voltage in instant-start way. Whatever the blackening is, why it does not appear already there and then ?
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