https://www.we-online.com/en/components/products/pbs/capacitors/film_capacitors/info
Go down to the FAQ at the bottom - "Can X2 caps be used in series with the mains ?"
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Some applications called capacitive power supply or transformerless capacitive dropper use X2 capacitors in the input line (between mains power and the load). This use is called “in series with the mains”.Seems very standards and ratings related, unless....
For this application, special THB X2 capacitors with explicit confirmation of this application must be used. We confirm this for certain types by specifying “Across the mains or in series with the mains” under “Application” in the data sheet. Würth Elektronik offers X2 THB film capacitors under the series WCAP-FTXH.
THB is not just some name of a series of capacitors. It stands for Temperature Humidity Bias - testing in which the capacitor life and reliability are tested under conditions of Temperature, Humidity, and Bias (applied voltage)
Yep, they are also concerned about humidity. From a manufacturer that does not make and never made paper capacitors
Wait a sec.. So to work in a capacitor/zener application, the capacitor must be one specifically made to last under THB conditions, but for plain X2 application for EMI filtering (which is definitely not any better working condition in terms of applied voltage/transients), all of that is not needed ?
EMI testing (to get certification for the product the capacitor is installed in) is performed on the 1st sample unit of the product and takes a few hours. (Assuming the unit may be powered for other testing and demonstrations before it arrives for EMI testing, make that a few months). Nobody will notice that it went missing afterwards. That is exactly as long as the EMI filter capacitors are required to last in the eyes of product manufacturers
This won't work for a capacitor which actually matters for the functioning of a product, which will result in mass warranty claims and recalls
For capacitors which design is older than some of the tests in question, yet actually last and stay in spec for the first 20 years, Rifa PME are anything but garbage
They are what they are - compact "metallised film" (assuming paper is a film) capacitors which are electrically fairly good, but have a unique other fault mechanism which is non electrical in its first stages, before it progresses into an electrical fault
The reason why old capacitors last long electrically is the low extent of process control in theirmanufacturing. Let me explain :
Life of film capacitors has a very strong relation to voltage. Life is proportional to (Vapplied/Vrated)^n, where values i seen for n = 7, 8, 10, 20 acc. to different sources (varies by film material, thickness, and individual manufacturers)
With older processes the film thickness uniformity, and risk of existence of pinholes, were not very precisely controlled. So they were made with overkill film thickness in the 1st place to guarantee that they work reliably
In PME capacitors it is also the fact that the dielectric is paper, naturally a fibrous and not very uniform material, which again results in some more margin taken in the design
All capacitors with metallised film technology (maybe except the earliest ones) have a self healing mechanism - Blowing up of metallisation around pinhole film breakdowns, allowing the capacitor to continue working after such event. In contrast, in foil capacitors every isolation breakdown is immediate full failure by shorting out
In modern capacitors the precision with which the film can be made (thickness, uniformity, cleanliness), and precision of models to estimate its life, allow to shrink it to exactly the thickness at which it will survive the rated voltage, with the self healing mechanism "ticking" just slow enough to be acceptable for an intended rated life
In most X2 capacitors nowadays the film is so thin that corona discharge around the edges of the metallization pattern (think of it, sharp edges of a metal layer of the thickness of microns-scale coating) becomes equally significant factor in the destruction of the metallization. They arent even "ticking" anymore, they just burn away continuously
The self healing mechanism really works exceptionally well if with all this, we don't see the modern capacitors explode and go up in smoke every day. But it too has its limits. Once in a while there will be a modern X2 capacitor completely melted
I have had problems with COUNTLESS.
I repair and restore audio amplifiers as another hobby of mine, and these capacitors are used in quite a lot of them. They are pure garbage!
I think they were fairly cheap when new, so they probably never were the greatest quality.
Properly fused and protected, a explosion is unlikely in the event of a failure.